Concrete Mixer Truck
Smart Electric Top-Loading Solution For Mixer Trucks (SETSMT)
Status of Mixer Trucks
Statistics show that idling accounts for 36%-70% of the operating conditions of mixer trucks
Concrete transport accounts for 70%-85% of the energy consumption of the whole vehicle, which is an important reason for the high energy consumption in the concrete industry.
Different mixer trucks have different operation conditions, and the fuel consumption is difficult to control.
As the engine runs for a long time, the cost of fuel consumption remains high. Engine maintenance is frequent and the service life of the vehicle is low.
TRION smart concrete mixer truck drum soluion replaces the hydraulic drive, which meets the power requirement for the operation of the top-loading mixing tanks. While the engine is switched off when unloading and waiting for material, reducing fuel consumption costs, extending the engine life and lowering maintenance costs.
This concrete mixer truck drum system consists of a top-mounted electric drive system, a top-mounted electric control system and a digital management platform.
01
Electric drive system
Axial flux E-drive
Axial flux generator
Powerhouse
02
Electric control system
Central control panel
VCU controller
CAN
Rear control panel
Remote controller
03
Digital management platform
Digital information service platform
Tbox intelligent inspection terminal
Visual real-time monitoring system
Vehicle-mounted intelligent terminal
Value of Smart Mixer Truck Drum
For government
30% reduction in carbon emissions and a significant reduction in PM2.5 emissions;
Reduction in site noise complaints;
Reduction in site dust pollution.
For the vehicle owner
Manage the vehicle flameout and significantly increase monthly income;
The mixing drum runs at a constant speed during vehicle operation, resulting in a smoother center of gravity and safer cornering;
Only need to check the motor regularly, no longer using hydraulic oil, while reducing the cost of urea and engine maintenance costs;
Significantly reducing engine idling conditions, effectively improving vehicle performance and service life.
For the driver
More quiet than traditional system of mixer trucks (67db reduced to 53db);
The top-mounted tank no longer diverts engine power, making heavy-duty driving more powerful;
Air conditioning in the summer doesn't consumes fuel and cools better.
Components of Electric Mixer Truck Drum
Axial Flux E-drive
Under rated working conditions, energy consumption is reduced by 70% compared with traditional hydraulic drive systems.
The weight of the electric drive is 31kg, and the overall impact of the system on the weight of the equipment is no more than 0.65%.
Vehicle-grade verification standards, product reliability increased by more than 3 times.
Axial Flux Generator
Automatically power-couples or decoupled from the top-loading and self-replenishing.
Intelligent charging and discharging according to the battery level reduces ineffective engine energy consumption.
Powerhouse
Configuration of large-capacity lithium-ion battery, can meet more than 98% of te of unloading waiting time.
Low temperature liquid-cooled battery thermal management system to protect the battery's operating condition and longevity.
Controller
High system efficiency minimizes motor losses and improves vehicle operating economy.
Air Conditioning
Mechanical air conditioning is upgraded to electric air conditioning, which draws power directly from the battery and no longer consumers the original fuel.
Electric joystick
No need to change the original vehicle operation habits.
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