High Speed Data Cable
High-Speed Data Cables: Enabling Next-Generation In-Vehicle Connectivity for OEMs
For OEMs, high-speed data cables serve as the "nerve center" of in-vehicle connectivity. These cables-including HSD cables and high-speed data transmission cables-enable seamless communication between critical systems: from audio/video entertainment and navigation to advanced driver assistance systems (ADAS) and 360° surround-view systems. Unlike general-purpose solutions, our products are engineered for direct integration into your vehicle architecture, supporting high-bitrate data streams of up to 28 Gbps while withstanding the harsh mechanical stresses and electromagnetic interference of the automotive environment.
Customized Services for Unique Vehicle Architectures
Every vehicle program has distinct requirements. Our HSD cables and high-speed data transmission cables offer end-to-end customization:
Length Customization:
From compact short links within a single module to long-distance cabling across the entire vehicle, we precisely match your dimensional specifications.
Connector Compatibility:
We support integration with leading industry brands (e.g., Rosenberger, Luxshare), ensuring seamless alignment with your hardware ecosystem.
Structural Optimization:
Collaborate with our engineers to refine shielding, pinout configurations, and mechanical designs for use cases like ADAS cameras and infotainment hubs.
Main Products
As a trusted partner to OEMs, we understand the critical role high-speed data cables play in building intelligent, connected vehicles. Our product portfolio-including HSD cables (high-speed data cables), high-speed data transmission cables, and specialized variants-ensures your vehicles meet modern user demands while streamlining production processes.
Automotive Ethernet Cable (H-MTD® Series)
Core Focus: A high-bandwidth, modular connectivity solution for in-vehicle Ethernet.
Technical Highlights:
360° fully shielded differential design supports a 20 GHz frequency range and 28 Gbps transmission rates, with interference resistance to endure the complex electromagnetic environment within vehicles.
Automotive-grade high-strength plastic housings ensure mechanical reliability while reducing size, and comply with automotive-grade vibration and temperature tests.
A modular architecture enables flexible expansion, compatibility with multiple in-vehicle Ethernet protocols (100BASE-T1/1000BASE-T1/Multi-Gigabit), and backward compatibility with USB 3.1 Gen 2.
OEM Value:
Delivers "plug-and-play" pre-installation connectivity for high-bandwidth devices (e.g., 4K cameras, autonomous driving domain controllers, LiDAR), reducing installation space by over 30% and accelerating mass production of intelligent driving functions.
HFM Series Connectors and Cables
Core Focus: Next-generation high-frequency, miniaturized coaxial connection solutions.
Technical Highlights:
Frequency coverage extends to 20 GHz, with transmission rates reaching 28 Gbps, addressing future high-frequency needs for 5G, V2X, and 4K video in vehicles.
80% smaller than traditional FAKRA connectors, enabling integration of more components (e.g., multiple antennas, sensors) in constrained installation spaces.
A modular design supports hybrid "signal + power" transmission, reducing wiring harness complexity and vehicle weight.
OEM Value:
Suited for applications like 4K cameras, smart dashboards, and mobile remote control, it cuts overall costs by over 20% (via space savings and enhanced installation efficiency), supporting the "lightweight + intelligent" upgrade of vehicle models.
HSD Series Connectors and Cables (High Speed Data)
Core Focus: Essential carrier for high-bit-rate data transmission in automotive electronics.
Technical Highlights:
Optimized for protocols including LVDS (Low Voltage Differential Signaling) cameras, USB 3.0, and IEEE 1394, it supports stable transmission speeds of 1 Gbps+.
Its shielding design suppresses in-vehicle EMI interference, ensuring signal integrity for ADAS cameras and digital entertainment systems.
Compatible with non-automotive expansion scenarios (e.g., digital symmetric networks, wireless base stations), it enables cross-industry adaptability.
OEM Value:
As a core component of the in-vehicle "data highway," it enables front-end integration of smart cockpit and ADAS features, reducing signal packet loss by over 50% and enhancing user experience consistency.
FAKRA Series Connectors and Cables
Core Focus: Standardized interfaces for in-vehicle high-frequency RF applications.
Technical Highlights:
Defined by the German automotive expert group (FachKReis Automobile), it serves as the industry standard for in-vehicle radio frequency (RF) connectivity.
It covers high-frequency applications (e.g., FM/AM radio, GPS navigation, in-car Bluetooth, remote keyless entry), supporting stable transmission up to 2.5 GHz.
Its snap-on mechanical structure and waterproof design (IP67-rated on select models) suit installation in diverse environments, including exterior antennas and in-cabin communication modules.
OEM Value:
This standardized interface reduces supply chain coordination costs, ensures pre-installation consistency and reliability of RF functions (e.g., connected car, satellite positioning), and shortens vehicle certification cycles.
HSL Series Cables (High Speed Link)
Core Focus: A flexible solution for high-speed data transmission in passenger cars.
Technical Highlights:
Supports 1 Gbps transmission rates and is compatible with multiple protocols, including USB 2.0, LVDS, and GVIF (SONY's Vehicle Digital Interface).
Offers two mounting angles (90°/180°) and four key positions for error prevention, addressing cabling challenges in cabins with "limited space and multiple devices."
Complies with RoHS environmental standards, meeting compliance requirements of mainstream global markets.
OEM Value:
Delivers error-proof, flexible front-mounted connections for devices (e.g., central control screens, rear entertainment screens, in-vehicle cameras), boosting production line assembly efficiency by over 40% and reducing after-sales failure rates.
USB Cable Series
Core Focus: A stable and efficient solution for in-vehicle USB connectivity.
Technical Highlights:
Compatible with the USB 2.0 protocol, it supports 1 Gbps transfer speeds, addressing high-frequency user needs like mobile phone connectivity and USB flash drive data transfer.
It uses automotive-grade shielded cables to suppress interference from the vehicle's power supply and ensure stable data transmission.
It supports custom lengths and brand connectors (e.g., Rosenberger, Luxshare) to match the interior layouts of different vehicle models.
OEM Value:
As the "last mile" of user interaction, these cables can be customized for installation scenarios (e.g., center consoles, armrests), enhancing brand differentiation while meeting automotive-grade reliability requirements.
As your trusted OEM parts partner, we understand the critical impact of pre-installed high-speed data cable quality on vehicle performance. Our factory leverages leading-edge process automation, laboratory testing capabilities, and a flexible customization system to provide reliable support for your vehicles’ entire lifecycles—from prototype to mass production. This ensures that core products like HSD cables and high-speed data transfer cables meet stringent automotive standards while adapting to your rapid iteration needs.
01
High Quality
With an assembly inspection accuracy of 0.02mm, the signal integrity of high-speed cables (e.g., H-MTD/FAKRA) meets automotive-grade standards.
02
Advanced Equipment
15-year lifecycle reliability, verified via third-party laboratory tests in extreme environments, ensures compatibility throughout the vehicle’s entire lifecycle.
03
Professional Team
With a daily production capacity of 4,000 HSD cables, the segmented automated production line ensures stable mass delivery for pre-installation requirements.
04
Custom Service
A 30-minute production line changeover enables flexible response to OEMs’ needs—from small-batch pilot production to large-scale mass production for multi-model programs.
Process Capabilities: Automated Production Lines Ensure Consistent High-Speed Data Cable Production
For automotive-grade products like high-speed data cables, “mass production stability” is paramount. Our factory has built three automated production line matrices for products such as HSD cables, H-MTD, and FAKRA, fully adapting to front-installation needs—from process coverage to production efficiency:
HSD Segmented Automated Production Line: Balancing Capacity and Flexibility
Pre-processing stage: HSD automated machines complete the entire process of “jacket removal, braiding, braid folding, foil cutting, and foil removal”, processing 400 units per hour (for both ends) and achieving a daily production capacity of 4,000 lines. The combination of robotic arms and visual inspection ensures a yield stability of over 99.5% for delicate processes like foil cutting and braid folding.
Post-assembly stage: The process integrates steps including “inserting the collar, crimping terminals, installing the rubber core, installing the copper tube, and applying the jacket”. Equipped with Mitsubishi PLCs, Keyence sensors, and vision inspection systems, the production line automates the entire workflow across 12 stations—from manual loading to finished product discharge. Key parameters (e.g., terminal crimp depth, rubber core assembly position) are inspected with an accuracy of ±0.02mm.
FAKRA Integrated Automatic Machine: Seamless Continuity of All Processes
To meet the high consistency requirements of FAKRA RF cables, our integrated automatic machine enables seamless production throughout the entire process:
“outer sheath removal → braid brushing → braid turning → aluminum foil cutting → aluminum foil removal → collar installation → terminal crimping → rubber core installation → copper tube installation → jacket application”.
By utilizing CCD coaxiality detection and outer conductor crimping accuracy control, the production line ensures that the RF performance fluctuation of high-speed data transfer cables remains within 0.5dB—perfectly satisfying signal stability requirements for high-frequency applications like automotive GPS and Bluetooth.
H-MTD Integrated Automatic Machine: Precision Manufacturing of High-Bandwidth Products
For high-speed data cables like the H-MTD (which supports 28Gbps), our dedicated production line focuses on the entire process:
“outer sheath stripping → shield ring crimping → braid folding back (to remove inner aluminum foil) → terminal crimping + CCD inspection → outer shield crimping → housing assembly → concentricity inspection”.
The production line achieves a capacity of 220 pieces per hour and can reach 2,200 pieces per day (single shift). Dedicated workstations (e.g., core angle detection/adjustment, crimp visual inspection) ensure signal integrity (SI) and electromagnetic compatibility (EMC) during high-speed data transmission.
Laboratory Capabilities: Comprehensive Verification from Basic Testing to Failure Analysis
If your pre-installed projects require high-speed data cables to withstand extreme environments and long-term use, our testing system employs a dual-track model—in-factory rapid testing + third-party certification—to provide traceable quality assurance:
Routine In-Factory Testing: Rapid Verification of Basic Performance
In our in-house laboratory, we have equipped testing capabilities including a 2D imager, slicer, tensile testing machine, insertion force tester, and network analyzer. These tools cover:
1.
Dimensional accuracy of HSD cables (e.g., terminal crimp height, shield fold angle);
2.
Mechanical properties (e.g., insertion cycle life, pull-out force);
3.
High-frequency performance (e.g., insertion loss, return loss).
Third-Party Laboratories: Automotive-Grade Reliability Endorsement
For critical verifications (electrical, environmental, and mechanical reliability), we collaborate closely with third-party laboratories (e.g., TÜV, SGS) to conduct extreme tests you prioritize:
Environmental reliability:
High-temperature (+125°C) and low-temperature (-40°C) cycling tests, temperature-humidity cycling (95% RH @ 85°C), salt spray testing, and waterproof testing (IP67)—ensuring HSD cables deliver stable performance in coastal and cold regions.
Mechanical reliability:
2T/4T vibration testing (compliant with ISO 16750-3) and three-comprehensive environmental tests (temperature + vibration + humidity)—simulating mechanical stresses over a vehicle’s 15-year lifecycle.
Failure analysis:
Using scanning electron microscopy (SEM) and XRF film thickness testing, we identify potential failure points (e.g., conductor oxidation, shield fracture) in high-speed data cables—providing data support for your design optimization.
Laying the Foundation for Your Smart Vehicles with Manufacturing Expertise
As your long-term partner, we not only provide products like high-speed data cables but also deliver the combined value of “manufacturing experience + quality commitment + flexible response”—empowering your vehicles to excel in the competitive landscape of “intelligence, safety, and reliability”.
Contact us now to unlock your customized high-speed data cable solution—starting with a single cable, we build the connectivity foundation for the next generation of smart cars.
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