Electric Air Brake Compressor

As an EV solution provider focused on commercial vehicle electrification, our electric air brake compressor series has been developed from R&D to mass production, centered on the core needs of vehicle manufacturers: cost reduction, reliability, and compatibility with new energy vehicles. These compressors are a key component of commercial vehicle pneumatic brake systems.

When commercial vehicle manufacturers select a model, long-term cost control, system reliability, and compatibility with electrified vehicles are key considerations-and this is precisely the advantage of our electric air brake compressors:

Oil-free design reduces maintenance costs by 60%
Traditional oil-lubricated brake compressors require frequent oil and filter changes, which not only increase after-sales costs but can also contaminate the brake lines. Our entire product line utilizes PTFE piston rings and ceramic cylinders, achieving 100% oil-free operation. This directly reduces maintenance costs by 60% over five years and completely eliminates the risks of oil leaks and pipe blockages.

8,000+ hours of service life, 40% longer than the industry average
Based on bench testing (equivalent to 300,000 kilometers under heavy-duty conditions) and field validation, the compressor lifespan exceeds 8,000 hours-40% longer than competing oil-lubricated products. The flagship TY5.0-FB utilizes a forged eccentric wheel and reinforced motor windings, ensuring reliable operation under the extreme loads of mining trucks weighing over 40 tons.

Cylinder

Eccentric Wheel

Piston

Electric Motor

Level 1 energy efficiency, perfectly suited for EVs and hybrids
Synchronous motor models (such as the TY3.0-FB) achieve a specific power output of 10.3 W/(L/min) (Level 1 energy efficiency standard). This reduces battery consumption by 15% for electric trucks and by 8% for diesel models. Even models with asynchronous motors (such as the TY1.8-F) achieve an optimal balance between cost and energy efficiency, meeting the needs of economical commercial vehicles.

IP67 protection, stable operation in all weather conditions
From extreme cold of -40°C to high temperatures of 75°C, the entire series of electric air brake compressors maintains over 80% efficiency. The TY4.0-FB's IP67 rating effectively blocks dust and moisture, making it particularly suitable for harsh environments such as construction vehicles and coastal transport.

Low vibration and low noise enhance vehicle competitiveness
High-power models (TY3.0-FB / TY4.0-FB / TY5.0-FB) achieve vibration ≤18mm/s, and the entire series is kept within 75dB, significantly reducing cab noise-crucial for the driving experience of long-range passenger and logistics vehicles, while helping automakers enhance product competitiveness.

We customize dedicated electric air brake compressors for different commercial vehicle applications, allowing manufacturers to select the model that best fits their needs:

01

TY1.8-B: The preferred choice for urban distribution and light commercial vehicles

Parameters: 1.8kW | 160L/min | 18.5kg | Vibration ≤45mm/s
Applicable to: 20–30 seat city buses, 5–10 ton logistics vans, and heavy-duty pickup truck conversions. Its compact dimensions (350×220×275mm) easily fit into small cabins. The 160L/min flow rate meets the requirements of foundation brake and door systems, while its low vibration and noise levels comply with urban operation noise limits.

02

TY1.8-FB: Enhanced version for high-frequency bus braking

Parameters: 1.8kW | 160L/min | 23kg | Vibration ≤45mm/s
Upgrades: A reinforced structure (increased weight to 23kg) based on the TY1.8-B to cope with the frequent start-stop operation of urban buses. IP67 protection shields against road dust, mud, and water, while maintaining a 60% maintenance cost advantage.

03

TY3.0-FB: Core solution for intercity buses and medium-duty trucks

Parameters: 3.0kW | 280L/min | 38kg | Vibration ≤18mm/s
Applicable to: 40–50 seat intercity buses and 15–25 ton regional logistics vehicles. The 280L/min flow rate supports air suspension and heavy-duty braking. The ceramic cylinder block offers excellent wear resistance, ensuring stable operation even on long, bumpy roads. Vibration is reduced by half, resulting in improved NVH performance.

04

TY5.0-FB: Champion for extreme operating conditions

Parameters: 5.0kW | 500L/min | 43.5kg | Vibration ≤18mm/s | 118.5Hz frequency
Applicable to: Mining trucks over 40 tons and articulated buses. The 118.5Hz frequency optimizes heavy-duty power output, the forged eccentric wheel withstands sustained strong vibrations, and the 500L/min flow rate is sufficient to drive ultra-large-tonnage braking and auxiliary systems.

Our electric air brake compressors have been proven in various commercial vehicle applications:

Bus: From 20-seat micro-circulation to 50-seat intercity buses, delivering stable braking and low noise.

Logistics: Suitable for light, medium, and heavy trucks, supporting brakes, tailgates, and other pneumatic systems.

Specialty vehicles: Engineering vehicles and fire trucks rely on IP67 protection to withstand harsh environments.

Pickup trucks: Heavy-duty pickup trucks can be retrofitted with the TY1.8-B for a reliable braking upgrade.

Q1: Can it be retrofitted on older models?
Yes. Our team assists manufacturers in verifying installation dimensions and electrical interfaces (for example, the TY1.8-B measures only 350×220×275mm), making retrofitting on older vehicles straightforward.

Q2: Can the lifespan really reach 10 years?
With 8,000 hours of bench testing and 300,000 kilometers of on-vehicle validation, our compressors guarantee 10 years of reliable operation with routine annual inspections-far exceeding oil-lubricated models.

Q3: Does it significantly impact the range of electric trucks?
For models like the TY4.0-FB, the Level 1 energy efficiency design reduces battery consumption by 15%, equivalent to tens of kilometers of additional range, making it highly attractive to end users.

As an EV solutions provider, we develop electric air brake compressors based on three key dimensions: cost reduction for automakers, reliability for end users, and adaptability to new energy sources-supporting the electrification of commercial vehicles. For detailed specifications or collaboration opportunities, please feel free to contact us for more details and custom quote.