E Axle Electric Vehicle

E Axle Electric Vehicle

For electric vehicle (EV) manufacturers and operators prioritizing performance, efficiency, and space optimization, our e axle electric vehicle system delivers a compact, integrated drive solution. Combining a motor, inverter, and gearbox into one unit, it replaces traditional powertrains to enhance EV performance while addressing key user needs: range, durability, and drivability.
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Description
Technical Parameters

Video Showcase

 

 

E-Axle Electric Vehicle System: Integrated Power for Efficient Mobility

 

Core Technology: High-Performance PMSM Drive

 

At the heart of our e axle electric vehicle system is a permanent magnet synchronous motor (PMSM), engineered for seamless power delivery:

Dual-Motor Configuration:

 

Peak Power:

2x160kW for rapid acceleration (0-60km/h in <8 seconds for buses).

 

Rated Power:

2x80kW for consistent performance during long hauls.

 

Torque Excellence:

 

Peak Torque:

2x580N·m for climbing steep inclines (25% grade capability).

 

Rated Torque:

2x220N·m for stable low-speed control (ideal for urban stop-start traffic).

 

High-Speed Operation:

Max 8,000r/min motor speed ensures efficient highway cruising, reducing energy consumption by 15% compared to asynchronous motors.

e axle electric vehicle

 

Performance Advantages for EVs

 

Robust Durability for Harsh Conditions

 

IP67 Protection:

Dust-tight and water-resistant (withstands 1m submersion for 30 minutes), ensuring reliability in rain, snow, or dusty roads.

 

10,000+ Hour Lifespan:

Rigorous testing (vibration, thermal cycling) minimizes maintenance needs-critical for fleets aiming to reduce downtime.

 

Energy Efficiency for Extended Range

 

95% Power Conversion Rate:

PMSM technology maximizes battery usage, extending EV range by up to 10% (e.g., 500km+ for a 12m city bus on a single charge).

 

Regenerative Braking Ready:

Works with disc brakes to recover 20% of braking energy, further optimizing efficiency.

 

Quiet, Comfortable Operation

 

Noise Reduction:

Engineered to ≤75dB(A) at full load-quieter than combustion engines and many competitor axles, enhancing passenger comfort in buses and trucks.

 

Low Vibration Design:

Balanced motor and gearbox reduce NVH (noise, vibration, harshness), improving driver focus during long shifts.

 

Feature of e axle for electric vehicle

 

Design Excellence: Compact and Versatile

 

Space-Saving Integration

 

1080kg Lightweight Design:

20% lighter than traditional dual-motor systems, optimizing weight distribution and freeing cabin space for passengers or cargo.

 

Tire Compatibility:

Works seamlessly with 275/70R22.5 tires and 22.5-inch rims, achieving 430r/min max wheel speed for stable high-speed handling.

 

Detail of e axle for electric vehicle

 

Electrical & Mechanical Specs

 

540VDC Rated Voltage:

Compatible with most EV battery systems, ensuring plug-and-play integration for OEMs.

13,000kg Rated Axle Load:

Supports medium-to-heavy-duty vehicles, from 10.5m city buses to specialized electric trucks.

 

Details of e axle for electric vehicle

 

Ideal Applications for EV Fleets

 

Urban Transit Buses (10.5–18m)

 

Stop-and-Go Performance:

High torque enables quick acceleration from red lights, while regenerative braking cuts energy use in dense traffic.

 

Low Noise:

Complies with urban noise regulations (e.g., EU ECE R51), reducing noise pollution in city centers.

 

Heavy-Duty Electric Trucks

 

Load Handling:

13,000kg axle load supports cargo transport, with consistent power for highway driving and off-road maneuvers.

 

Durability:

IP67 protection ensures reliable operation in construction sites or harsh weather.

 

Application of e axle for electric vehicle

Applications of e axle for electric vehicle

 

Quality Assurance: Engineered for Reliability

 

Intelligent Manufacturing

 

Real-Time Monitoring:

OEE (Overall Equipment Effectiveness) tracking ensures 98% production quality, with soundproof test rooms verifying noise compliance.

 

Factory of e axle for electric vehicle

 

Support for Your EV Projects

 

Stringent Testing Standards

 

108 Test Protocols:

Far exceeding industry norms, including 10 million cycle fatigue testing and -40°C to 85°C thermal validation.

 

Test room of e axle for electric vehicle

 

Drive Forward with Efficient EV Power

 

Designed for performance, durability, and ease of integration, our e axle system empowers EVs to meet the demands of modern mobility-whether in urban transit, logistics, or specialized applications. Experience the difference of a drive unit built for efficiency, reliability, and passenger comfort.

 

Contact us today to discuss how our e axle electric vehicle system can elevate your next EV project-engineered for today's roads, built for tomorrow's fleets.

 

Delivery of e axle for electric vehicle

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